As I unwrapped the fragrant package of bacon, a moment of culinary excitement washed over me. Today, we’re diving into the world of Smoked Shotgun Shells—a tantalizing appetizer that effortlessly elevates any barbecue gathering. Picture manicotti shells bursting with a flavorful mix of ground beef, spicy Italian sausage, sharp cheddar, and zesty jalapeños, all snugly encased in crispy bacon. This recipe not only guarantees quick prep but also resonates with meat lovers and home chefs alike, ensuring it’s the star of your next cookout. Whether you’re firing up the smoker, oven, or air fryer, these handheld delights are a crowd-pleaser, promising no leftovers in sight. Ready to discover how to turn your gatherings into mouthwatering feasts?

Why Are Smoked Shotgun Shells a Must-Try?

Irresistible Flavor: The lively blend of beef, sausage, and spices ensures every bite is packed with zest and satisfaction.

Simplicity: You only need basic cooking skills to create these star appetizers, making it perfect for both beginner and seasoned chefs.

Crowd-Pleaser: With their smoky aroma and crispy exterior, your guests will be clamoring for more—guaranteeing you’ll have zero leftovers!

Versatile Cooking Methods: Whether you smoke, bake, or air fry them, the options make it easy to fit any cooking style. You can even refer to our tips for alternative cooking methods to suit your preferences!

Unique Presentation: These eye-catching appetizers are perfect for gatherings, serving as delightful conversation starters that spark curiosity and appetite alike!

Smoked Shotgun Shells Ingredients

• Prepare for a flavor explosion!

For the Filling

Manicotti shells – Provide the structure for the stuffed filling; no need to parboil, as they cook perfectly in the smoker.
Ground beef – Adds protein and richness to the filling; can substitute with ground turkey for a leaner option.
Hot Italian sausage – Infuses flavor and spice into the dish; use mild sausage for a less spicy version.
Onion – Provides aromatic sweetness; finely diced for even cooking.
Sharp cheddar cheese – Adds creaminess and tang; can be replaced with mild cheddar for a milder taste.
Cream cheese – Helps bind the filling and adds creaminess; can substitute with ricotta cheese.
Jalapeno – Introduces heat and flavor depth; use bell pepper for a milder option.
Slap Ya Mama seasoning – Adds a savory and spicy kick; omit or replace with a milder seasoning to taste.
Garlic powder – Enhances overall flavor; fresh garlic can also be used.
Black pepper and red pepper flakes – Adds spiciness; adjust according to taste preferences.

For the Wrapping

Barbecue sauce – Glazes the shells for a sweet and smoky flavor; choose your favorite brand or make homemade BBQ sauce.
Bacon – Wraps the shells, adding crispiness and flavor; use turkey bacon for a lower-fat option.

Step‑by‑Step Instructions for Smoked Shotgun Shells

Step 1: Preheat the Smoker
Begin by preheating your smoker to a steady 250°F. This temperature is ideal for achieving that smoky flavor while cooking the shells evenly. Make sure to give the smoker enough time to reach this temperature before adding your ingredients, ensuring that the heat is consistent for perfect cooking.

Step 2: Prepare the Filling
In a large mixing bowl, combine ground beef, hot Italian sausage, finely diced onion, sharp cheddar cheese, cream cheese, jalapeno, and your chosen seasonings, excluding the bacon and barbecue sauce. Mix well using your hands or a spatula until fully combined. The filling should have a cohesive texture, rich with flavors, ready to stuff into the manicotti shells.

Step 3: Stuff the Manicotti Shells
Take each uncooked manicotti shell and gently stuff it from both ends with your prepared meat mixture. Be careful not to overload them, as this could create air pockets. Ensure that the filling is packed well into the shell, providing a robust bite when cooked, and set them aside for wrapping.

Step 4: Wrap with Bacon
Now, take a slice of bacon and wrap it around each stuffed manicotti shell, enclosing the ends to secure the filling inside. Brush both sides generously with additional barbecue sauce, which will caramelize and enhance the shell’s flavors during cooking. The bacon wrapping should be snug, ensuring crispy results as it cooks.

Step 5: Smoke the Shotgun Shells
Place the bacon-wrapped manicotti shells on a baking sheet or directly on the smoker grates. Smoke for 60 minutes, keeping a close eye on them. You’ll start to notice the bacon beginning to brown and crisp up while the filling cooks—a tantalizing aroma will fill the air.

Step 6: Flip and Finish Smoking
After the first hour, carefully flip each shell using tongs to ensure even cooking on both sides. If desired, brush on more barbecue sauce at this stage for added flavor. Continue smoking for an additional 60 minutes until the bacon reaches a crispy, golden-brown finish and the filling is thoroughly cooked through, reaching an internal temperature of 165°F.

Make Ahead Options

These Smoked Shotgun Shells are perfect for busy home cooks looking to save time! You can prepare the stuffing mixture up to 24 hours in advance; just store it in an airtight container in the refrigerator. Additionally, you can stuff the manicotti shells and wrap them in bacon up to 3 days ahead. To maintain their quality, make sure to keep them tightly wrapped to prevent drying out. When you’re ready to indulge, simply smoke them as directed, adding more barbecue sauce if desired. This prep-ahead strategy ensures that your taste-bud-tantalizing Smoked Shotgun Shells are just as delicious while taking the stress out of your cooking time during gatherings!

Smoked Shotgun Shells Variations & Substitutions

Customize your Smoked Shotgun Shells with these delightful twists, each one promising to enhance your culinary adventure.

Ground Options: Substitute ground beef with ground turkey or lamb for a unique flavor profile that surprises the palate. Each option brings its own delicious character to the dish.
Cheese Swap: Use pepper jack cheese instead of sharp cheddar for a creamy filling with an exciting kick. This not only adds spice but also delivers a delightful gooey texture.
Sausage Switch: Opt for chicken or turkey sausage instead of the traditional pork sausage for a lighter adaptation. It maintains the flavors while accommodating a leaner diet.
Vegetarian Version: Create a veggie-packed version by filling the shells with a mix of sautéed mushrooms, bell peppers, spinach, and your favorite cheese. Embrace the rich flavor of smoked veggies!
Spice It Up: Add extra jalapeños or a dash of cayenne to the filling for a bold heat level. Adjusting the spice to your preference can turn this appetizer into a fiery delight.
Bacon Alternatives: Swap traditional bacon for turkey bacon or even prosciutto. Each brings a different texture and flavor, ensuring the wrapped shells remain irresistibly crispy.
Glaze Variations: Instead of classic barbecue sauce, brush with a teriyaki glaze or honey mustard for a sweet twist. This unexpected flavor combo can create an exciting taste experience.
Cooking Methods: Don’t forget, you can use our tips for alternative cooking methods to suit your style—oven-baked or air-fried options offer great convenience without compromising flavor!

What to Serve with Smoked Shotgun Shells

Create a feast that keeps everyone craving more!

Creamy Coleslaw: A crunchy, tangy side that contrasts beautifully with the smoky richness of the shells. The coolness of the coleslaw provides a refreshing palate cleanser.
Grilled Corn on the Cob: Sweet, charred kernels slathered in butter perfectly balance the savory flavors of your smoked shotgun shells. Each bite bursts with sunny goodness!
Garlic Bread: This warm, buttery delight is perfect for scooping up any leftover barbecue sauce, enhancing the overall dining experience with its crispy texture and delightful aroma.
Baked Beans: Their sweet and smoky flavor pairs perfectly with the spices in the shotgun shells, creating a warm comfort food experience. A hearty side that your guests will love!
Potato Salad: Creamy and tangy, this classic side brings a cool contrast to the warmth and spiciness of the smoked shells. It’s a familiar favorite at any barbecue.
Crisp Pickles: Their crunch and tartness cut through the richness of the bacon, providing that essential bite that balances the meal. An often-overlooked yet delightful pairing!
Beer or Iced Tea: A refreshing drink option that complements barbecue flavors beautifully. A chilled lager or sweet tea can wash down the smoky goodness effortlessly.
Chocolate Chip Cookies: The ultimate sweet treat to follow your savory spread, offering a homey touch and a satisfying finish to the meal. Everyone loves a classic dessert!

Tips for the Best Smoked Shotgun Shells

Choose Quality Bacon: Use thick-cut bacon for the best crispy texture; thin bacon may not crisp up properly during cooking.
Avoid Air Pockets: When stuffing the manicotti shells, ensure there are no air pockets by packing the filling tightly; this keeps the filling moist and flavorful.
Monitor Cooking Time: Cooking times may vary depending on your smoker; always check the internal temperature of the filling to ensure it’s safely cooked to 165°F.
Experiment with Fillings: Feel free to get creative! Try adding different seasonings or cheeses to the filling for unique flavor profiles in your smoked shotgun shells.
Consider Overcrowding: Give your shells ample space on the baking sheet or smoker grates to allow for even cooking and that lovely smoky flavor.

How to Store and Freeze Smoked Shotgun Shells

Fridge: Store leftover Smoked Shotgun Shells in an airtight container for up to 3-4 days. This keeps them fresh and ready for quick reheating.

Freezer: For longer storage, freeze the shells in a single layer on a baking sheet. Once solid, transfer to a freezer-safe bag and store for up to 3 months.

Reheating: To enjoy your leftovers, reheat in the oven at 350°F for about 20-25 minutes or until heated through. You can also use an air fryer at 350°F for 10-12 minutes, keeping the bacon crispy!

Labeling: If freezing, be sure to label your container or bag with the date so you can keep track of how long they’ve been stored.

Smoked Shotgun Shells Recipe FAQs

What kind of manicotti shells should I use?
Absolutely! For Smoked Shotgun Shells, use standard dry manicotti shells. There’s no need to parboil them, as they will cook perfectly in the smoker. Look for shells that are firm and without any cracks to ensure they can hold the filling.

How should I store leftover Smoked Shotgun Shells?
Very simple! Store any leftover Smoked Shotgun Shells in an airtight container in the refrigerator for up to 3-4 days. Make sure they have cooled down before sealing to prevent excess moisture buildup, ensuring they stay fresh and delicious for your next snack!

Can I freeze Smoked Shotgun Shells?
Yes! For freezing, first lay the Smoked Shotgun Shells in a single layer on a baking sheet until firm. Then, transfer them to a freezer-safe bag or container, making sure to remove as much air as possible. They’ll keep well for up to 3 months. When ready to enjoy, simply reheat in your smoker or oven!

What if my bacon isn’t crispy enough?
If you find that the bacon isn’t crispy after smoking, don’t worry! You can finish them off by briefly placing them in a preheated oven at 400°F for about 5-10 minutes—keep an eye on them to avoid burning. This will help achieve that perfect golden crispness without sacrificing the juicy filling.

Are there any dietary considerations for these appetizers?
Absolutely! For those with dietary restrictions, consider using ground turkey instead of beef for a leaner option, or swap the regular bacon for turkey bacon. If you’re avoiding dairy, you can substitute cream cheese with a dairy-free alternative, ensuring everyone can enjoy these delightful Smoked Shotgun Shells.

What if I don’t have a smoker?
No problem at all! You can still make these in the oven or air fryer. For oven baking, preheat to 300°F and cook the wrapped shells for about 2 hours. In an air fryer, set the temperature to 400°F and cook for 15-20 minutes. Just remember to check that the internal temperature reaches 165°F, and enjoy the smoky flavors!